Merchandise Description
Merchandise Description
Merchandise Description
-K Sequence Helical Bevel Gearbox
Product Functions
one. Input manner: Coupled motor, belted motor, enter shaft or connection flange.
two. Output: Right angle
three. Compact structure. Rigid tooth face. Carrying greater torque, large loading capacity.
4.Large precision gear, making certain the unit to operate stably, sleek transmission.
five. Reduced sounds, prolonged lifespan. Large overlap coefficient, abrasion resistant.
Product Parameters
1. Technical data
Size | 38 | 48 | 58 | 68 | 78 | 88 | 98 | 108 | 128 | 158 | 168 | 188 |
Structure | K KA KF KAF KAZ KAT KAB | |||||||||||
Input power rating(kw) | .eighteen~3 | .eighteen~3 | .eighteen~5.five | .eighteen~5.five | .37~eleven | .seventy five~22 | 1.3~30 | three~forty five | 7.5~ninety | 11~160 | 11~two hundred | 18.5~200 |
Ratio | five.36~ 106.38 |
five.81~ 131.87 |
6.fifty seven~ 145.fifteen |
7.14~4 4.79 |
7.22~ 192.18 |
7.19~ 197.27 |
8.ninety five~ 175.47 |
eight.seventy four~ 141.93 |
8.sixty eight~ 146.07 |
12.66~ one hundred fifty.03 |
seventeen.35~ 164.44 |
seventeen.97~ 178.37 |
Maximum Torque(N.m) | 200 | four hundred | 600 | 820 | 1550 | 2770 | 4300 | 8000 | 13000 | 18000 | 32000 | 50000 |
Weight | 11 | 20 | 27 | 33 | 57 | 85 | 130 | 250 | 380 | 610 | 1015 | 1700 |
two: Design alternative
K series gear units are available in the following designs | |
KAZ..Y.. | Brief-flange-mounted helical-bevel gear models with hollow shaft |
K…Y… | Foot-mounted helical-bevel equipment models with solid shaft |
KAT…Y… | Torque-arm-mounted helical-bevel gear units with hollow shaft |
KAB…Y… | Foot-mounted helical-bevel equipment units with hollow shaft |
K(KF,KA,KAF,KAB,KAZ)S… | Shaft enter helical-bevel equipment units |
KA…Y… | Helical-bevel equipment units with hollow shaft |
KA(K, KF ,KAF, KAB ,KAZ)R..Y… | Combinatorial helical-bevel equipment units |
KF…Y… | Flange-mounted helical-bevel equipment models with strong shaft |
KA(K, KF ,KAF ,KAZ)S…R… | Shaft enter combinatorial helical-bevel gear models |
KAF…Y… | Flange-mounted helical-bevel gear models with hollow shaft |
KA(K, KF ,KAF, KAB ,KAZ)…Y… | When equipping the user’s motor or the specific 1 ,the flange is necessary to be related |
Components Data Sheet
Housing material |
Gray Solid iron |
Housing hardness |
HBS163~255 |
Equipment substance |
20CrMnTi alloy steel |
Surface area hardness of gears |
HRC58°~sixty two ° |
Gear main hardness |
HRC33~forty eight |
Input / Output shaft materials |
40Cr alloy steel |
Enter / Output shaft hardness |
HRC32~36 |
Machining precision of gears |
exact grinding, 6~5 Quality |
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
Heat treatment method |
tempering, cementiting, quenching, normalizing, and so forth. |
Efficiency |
94%~96% (is dependent on the transmission stage) |
Sounds (MAX) |
sixty~68dB |
Temp. rise (MAX) |
40°C |
Temp. rise (Oil)(MAX) |
50°C |
Vibration |
≤20µm |
Backlash |
≤20Arcmin |
Model of bearings |
China leading manufacturer bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK. |
Model of oil seal |
NAK — ZheJiang or other brands asked for |
Thorough Pictures
Our approach of creation
Our solution line
Business Profile
Organization Profile
Bode was started in 2007, which is located in HangZhou metropolis, ZHangZhoug province. As 1 professional producer and exporter, we have much more than 17 years’ knowledge in R & D of worm reducer, equipment reducer, gearbox , AC motor and relative spare parts. We have manufacturing unit with innovative manufacturing and test equipment, the strong growth of crew and creating capacity offer you our consumers with higher quality products. Our merchandise broadly served to numerous industries of Metallurgy, Substances, lifting, mining, Petroleum, textile, drugs, picket and so on. Main marketplaces: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to request us any inquiries, good provide constantly for you for long expression business.
FAQ
Q1: Are you investing firm or manufacturer?
A: We are manufacturing facility.
Q2: What varieties of gearbox can you generate for us?
A: Main items of our company: R, S, K, F series helical-tooth reducer, RV series worm gear reducer,H Collection Parallel Shaft Helical Reduction Gear Box
Q3: Can you make as for every customized drawing?
A: Yes, we provide custom-made services for customers.
This fall: Can we get 1 pc of each and every product for quality testing?
A: Yes, we are glad to settle for trial get for top quality tests.
Q5: What info shall we give prior to inserting a purchase get?
A: a) Sort of the gearbox, ratio, enter and output type, input flange, mounting position, and motor informationetc.
b) Housing shade.
c) Purchase amount.
d) Other specific requirements.
Q6: How prolonged is your shipping time?
A: Normally it is 5-10 days if the products are in inventory. or it is fifteen-20 days if the items are not in inventory.
Q7: What is your terms of payment ?
A: 30% Progress payment by T/T following signing the contract.70% before shipping and delivery
If you are interested in our product, welcome to speak to with us.
Our group will do our very best to meet up with your need 🙂
US $90-5,500 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Machinery, Marine, Agricultural Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Three-Step |
###
Samples: |
US$ 90/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Size | 38 | 48 | 58 | 68 | 78 | 88 | 98 | 108 | 128 | 158 | 168 | 188 |
Structure | K KA KF KAF KAZ KAT KAB | |||||||||||
Input power rating(kw) | 0.18~3 | 0.18~3 | 0.18~5.5 | 0.18~5.5 | 0.37~11 | 0.75~22 | 1.3~30 | 3~45 | 7.5~90 | 11~160 | 11~200 | 18.5~200 |
Ratio | 5.36~ 106.38 |
5.81~ 131.87 |
6.57~ 145.15 |
7.14~4 4.79 |
7.22~ 192.18 |
7.19~ 197.27 |
8.95~ 175.47 |
8.74~ 141.93 |
8.68~ 146.07 |
12.66~ 150.03 |
17.35~ 164.44 |
17.97~ 178.37 |
Maximum Torque(N.m) | 200 | 400 | 600 | 820 | 1550 | 2770 | 4300 | 8000 | 13000 | 18000 | 32000 | 50000 |
Weight | 11 | 20 | 27 | 33 | 57 | 85 | 130 | 250 | 380 | 610 | 1015 | 1700 |
###
K series gear units are available in the following designs | |
KAZ..Y.. | Short-flange-mounted helical-bevel gear units with hollow shaft |
K…Y… | Foot-mounted helical-bevel gear units with solid shaft |
KAT…Y… | Torque-arm-mounted helical-bevel gear units with hollow shaft |
KAB…Y… | Foot-mounted helical-bevel gear units with hollow shaft |
K(KF,KA,KAF,KAB,KAZ)S… | Shaft input helical-bevel gear units |
KA…Y… | Helical-bevel gear units with hollow shaft |
KA(K, KF ,KAF, KAB ,KAZ)R..Y… | Combinatorial helical-bevel gear units |
KF…Y… | Flange-mounted helical-bevel gear units with solid shaft |
KA(K, KF ,KAF ,KAZ)S…R… | Shaft input combinatorial helical-bevel gear units |
KAF…Y… | Flange-mounted helical-bevel gear units with hollow shaft |
KA(K, KF ,KAF, KAB ,KAZ)…Y… | When equipping the user’s motor or the special one ,the flange is required to be connected |
###
Housing material
|
Grey Cast iron
|
Housing hardness
|
HBS163~255
|
Gear material
|
20CrMnTi alloy steel
|
Surface hardness of gears
|
HRC58°~62 °
|
Gear core hardness
|
HRC33~48
|
Input / Output shaft material
|
40Cr alloy steel
|
Input / Output shaft hardness
|
HRC32~36
|
Machining precision of gears
|
accurate grinding, 6~5 Grade
|
Lubricating oil
|
GB L-CKC220-460, Shell Omala220-460
|
Heat treatment
|
tempering, cementiting, quenching, normalizing, etc.
|
Efficiency
|
94%~96% (depends on the transmission stage)
|
Noise (MAX)
|
60~68dB
|
Temp. rise (MAX)
|
40°C
|
Temp. rise (Oil)(MAX)
|
50°C
|
Vibration
|
≤20µm
|
Backlash
|
≤20Arcmin
|
Brand of bearings
|
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
|
Brand of oil seal
|
NAK — Taiwan or other brands requested
|
US $90-5,500 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Machinery, Marine, Agricultural Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Three-Step |
###
Samples: |
US$ 90/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Size | 38 | 48 | 58 | 68 | 78 | 88 | 98 | 108 | 128 | 158 | 168 | 188 |
Structure | K KA KF KAF KAZ KAT KAB | |||||||||||
Input power rating(kw) | 0.18~3 | 0.18~3 | 0.18~5.5 | 0.18~5.5 | 0.37~11 | 0.75~22 | 1.3~30 | 3~45 | 7.5~90 | 11~160 | 11~200 | 18.5~200 |
Ratio | 5.36~ 106.38 |
5.81~ 131.87 |
6.57~ 145.15 |
7.14~4 4.79 |
7.22~ 192.18 |
7.19~ 197.27 |
8.95~ 175.47 |
8.74~ 141.93 |
8.68~ 146.07 |
12.66~ 150.03 |
17.35~ 164.44 |
17.97~ 178.37 |
Maximum Torque(N.m) | 200 | 400 | 600 | 820 | 1550 | 2770 | 4300 | 8000 | 13000 | 18000 | 32000 | 50000 |
Weight | 11 | 20 | 27 | 33 | 57 | 85 | 130 | 250 | 380 | 610 | 1015 | 1700 |
###
K series gear units are available in the following designs | |
KAZ..Y.. | Short-flange-mounted helical-bevel gear units with hollow shaft |
K…Y… | Foot-mounted helical-bevel gear units with solid shaft |
KAT…Y… | Torque-arm-mounted helical-bevel gear units with hollow shaft |
KAB…Y… | Foot-mounted helical-bevel gear units with hollow shaft |
K(KF,KA,KAF,KAB,KAZ)S… | Shaft input helical-bevel gear units |
KA…Y… | Helical-bevel gear units with hollow shaft |
KA(K, KF ,KAF, KAB ,KAZ)R..Y… | Combinatorial helical-bevel gear units |
KF…Y… | Flange-mounted helical-bevel gear units with solid shaft |
KA(K, KF ,KAF ,KAZ)S…R… | Shaft input combinatorial helical-bevel gear units |
KAF…Y… | Flange-mounted helical-bevel gear units with hollow shaft |
KA(K, KF ,KAF, KAB ,KAZ)…Y… | When equipping the user’s motor or the special one ,the flange is required to be connected |
###
Housing material
|
Grey Cast iron
|
Housing hardness
|
HBS163~255
|
Gear material
|
20CrMnTi alloy steel
|
Surface hardness of gears
|
HRC58°~62 °
|
Gear core hardness
|
HRC33~48
|
Input / Output shaft material
|
40Cr alloy steel
|
Input / Output shaft hardness
|
HRC32~36
|
Machining precision of gears
|
accurate grinding, 6~5 Grade
|
Lubricating oil
|
GB L-CKC220-460, Shell Omala220-460
|
Heat treatment
|
tempering, cementiting, quenching, normalizing, etc.
|
Efficiency
|
94%~96% (depends on the transmission stage)
|
Noise (MAX)
|
60~68dB
|
Temp. rise (MAX)
|
40°C
|
Temp. rise (Oil)(MAX)
|
50°C
|
Vibration
|
≤20µm
|
Backlash
|
≤20Arcmin
|
Brand of bearings
|
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
|
Brand of oil seal
|
NAK — Taiwan or other brands requested
|
Synthesis of Epicyclic Gear Trains for Automotive Automatic Transmissions
In this article, we will discuss the synthesis of epicyclic gear trains for automotive automatic transmissions, their applications, and cost. After you have finished reading, you may want to do some research on the technology yourself. Here are some links to further reading on this topic. They also include an application in hybrid vehicle transmissions. Let’s look at the basic concepts of epicyclic gear trains. They are highly efficient and are a promising alternative to conventional gearing systems.
Synthesis of epicyclic gear trains for automotive automatic transmissions
The main purpose of automotive automatic transmissions is to maintain engine-drive wheel balance. The kinematic structure of epicyclic gear trains (EGTs) is derived from graph representations of these gear trains. The synthesis process is based on an algorithm that generates admissible epicyclic gear trains with up to ten links. This algorithm enables designers to design auto gear trains that have higher performance and better engine-drive wheel balance.
In this paper, we present a MATLAB optimization technique for determining the gear ratios of epicyclic transmission mechanisms. We also enumerate the number of teeth for all gears. Then, we estimate the overall velocity ratios of the obtained EGTs. Then, we analyze the feasibility of the proposed epicyclic gear trains for automotive automatic transmissions by comparing their structural characteristics.
A six-link epicyclic gear train is depicted in the following functional diagram. Each link is represented by a double-bicolor graph. The numbers on the graph represent the corresponding links. Each link has multiple joints. This makes it possible for a user to generate different configurations for each EGT. The numbers on the different graphs have different meanings, and the same applies to the double-bicolor figure.
In the next chapter of this article, we discuss the synthesis of epicyclic gear trains for automotive automatic transaxles. SAE International is an international organization of engineers and technical experts with core competencies in aerospace and automotive. Its charitable arm, the SAE Foundation, supports many programs and initiatives. These include the Collegiate Design Series and A World In Motion(r) and the SAE Foundation’s A World in Motion(r) award.
Applications
The epicyclic gear system is a type of planetary gear train. It can achieve a great speed reduction in a small space. In cars, epicyclic gear trains are often used for the automatic transmission. These gear trains are also useful in hoists and pulley blocks. They have many applications in both mechanical and electrical engineering. They can be used for high-speed transmission and require less space than other types of gear trains.
The advantages of an epicyclic gear train include its compact structure, low weight, and high power density. However, they are not without disadvantages. Gear losses in epicyclic gear trains are a result of friction between gear tooth surfaces, churning of lubricating oil, and the friction between shaft support bearings and sprockets. This loss of power is called latent power, and previous research has demonstrated that this loss is tremendous.
The epicyclic gear train is commonly used for high-speed transmissions, but it also has a small footprint and is suitable for a variety of applications. It is used as differential gears in speed frames, to drive bobbins, and for the Roper positive let-off in looms. In addition, it is easy to fabricate, making it an excellent choice for a variety of industrial settings.
Another example of an epicyclic gear train is the planetary gear train. It consists of two gears with a ring in the middle and the sun gear in the outer ring. Each gear is mounted so that its center rotates around the ring of the other gear. The planet gear and sun gear are designed so that their pitch circles do not slip and are in sync. The planet gear has a point on the pitch circle that traces the epicycloid curve.
This gear system also offers a lower MTTR than other types of planetary gears. The main disadvantage of these gear sets is the large number of bearings they need to run. Moreover, planetary gears are more maintenance-intensive than parallel shaft gears. This makes them more difficult to monitor and repair. The MTTR is also lower compared to parallel shaft gears. They can also be a little off on their axis, causing them to misalign or lose their efficiency.
Another example of an epicyclic gear train is the differential gear box of an automobile. These gears are used in wrist watches, lathe machines, and automotives to transmit power. In addition, they are used in many other applications, including in aircrafts. They are quiet and durable, making them an excellent choice for many applications. They are used in transmission, textile machines, and even aerospace. A pitch point is the path between two teeth in a gear set. The axial pitch of one gear can be increased by increasing its base circle.
An epicyclic gear is also known as an involute gear. The number of teeth in each gear determines its rate of rotation. A 24-tooth sun gear produces an N-tooth planet gear with a ratio of 3/2. A 24-tooth sun gear equals a -3/2 planet gear ratio. Consequently, the epicyclic gear system provides high torque for driving wheels. However, this gear train is not widely used in vehicles.
Cost
The cost of epicyclic gearing is lower when they are tooled rather than manufactured on a normal N/C milling machine. The epicyclic carriers should be manufactured in a casting and tooled using a single-purpose machine that has multiple cutters to cut the material simultaneously. This approach is widely used for industrial applications and is particularly useful in the automotive sector. The benefits of a well-made epicyclic gear transmission are numerous.
An example of this is the planetary arrangement where the planets orbit the sun while rotating on its shaft. The resulting speed of each gear depends on the number of teeth and the speed of the carrier. Epicyclic gears can be tricky to calculate relative speeds, as they must figure out the relative speed of the sun and the planet. The fixed sun is not at zero RPM at mesh, so the relative speed must be calculated.
In order to determine the mesh power transmission, epicyclic gears must be designed to be able to “float.” If the tangential load is too low, there will be less load sharing. An epicyclic gear must be able to allow “float.” It should also allow for some tangential load and pitch-line velocities. The higher these factors, the more efficient the gear set will be.
An epicyclic gear train consists of two or more spur gears placed circumferentially. These gears are arranged so that the planet gear rolls inside the pitch circle of the fixed outer gear ring. This curve is called a hypocycloid. An epicyclic gear train with a planet engaging a sun gear is called a planetary gear train. The sun gear is fixed, while the planet gear is driven.
An epicyclic gear train contains several meshes. Each gear has a different number of meshes, which translates into RPM. The epicyclic gear can increase the load application frequency by translating input torque into the meshes. The epicyclic gear train consists of 3 gears, the sun, planet, and ring. The sun gear is the center gear, while the planets orbit the sun. The ring gear has several teeth, which increases the gear speed.
Another type of epicyclic gear is the planetary gearbox. This gear box has multiple toothed wheels rotating around a central shaft. Its low-profile design makes it a popular choice for space-constrained applications. This gearbox type is used in automatic transmissions. In addition, it is used for many industrial uses involving electric gear motors. The type of gearbox you use will depend on the speed and torque of the input and output shafts.
editor by czh 2023-01-27