Product Description
Factory Price Mini Spiral Differential Bevel Gear
| Mechanical Equipment parts Bevel Gears
Bevel gears are useful when the direction of a shaft’s rotation needs to be changed. They are usually mounted on shafts that are 90 degrees apart, but can be designed to work at other angles as well.The teeth on bevel gears can be straight, spiral or hypoid. Straight bevel gear teeth actually have the same problem as straight spur gear teeth — as each tooth engages, it impacts the corresponding tooth all at once |
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| High quality gear supplier
1.precise manufacturing processes and strict quality control, our factory can create excellent quality. |
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| Tolerance | 0.003mm-0.01mm | |
| Surface finish | Based on customer requirements, we can do Plating(Zinc plated, Nickel plated, Chrome plated,etc), polishing(precision can reach +/-0.005mm), knurling, anodizing, Black Oxide, heat treatment, sandblasting, powder coating, etc. | |
| Precision processing | turning, milling, drilling, grinding, wire-EDM cutting etc | |
| Material range | Metal: Stainless Steel, Brass,Copper, Brozone, Aluminum, Steel, Carbon Steel etc. | |
| Plastic : PU, PVC, POM, PMMA, Nylon ,HDPE etc. | ||
QC(inspection everywhere)
– Technicians self-check in production
– Engineer spot check in production.
– QC inspect after products finished
– International sales who were trained the technical know-how spot check before shipping to ensure the quality.
MOQ
1-100pcs
Payment
30% in advance, 70% before shipment
Industry applicationAppliance/ Automotive/ Agricultural
Electronics/ Industrial/ Marine
Mining/ Hydraulics/ Valves
Oil and Gas/ Electrical/ Construction
| Model | Gear ratio | Module | No. of teeth | Diraction of spiral | Shape | Bore | Hub dia. | Pitch dia. | Outside Dia. | Mounting distance | Total lemgth | crown to back length |
| AH7 | B | C | D | E | F | G | ||||||
| TBGG2-3571R | 1.5 | m2 | 30 | R | B4 | 12 | 35 | 60 | 61.06 | 40 | 26.60 | 21.20 |
| TBGG2-2030L | 20 | L | B3 | 10 | 30 | 40 | 43.55 | 45 | 24.91 | 16.18 | ||
| TBGG2.5-3571R | m2.5 | 30 | R | B4 | 15 | 45 | 75 | 77.09 | 50 | 33.86 | 26.56 | |
| TBGG2.5-2030L | 20 | L | B3 | 12 | 40 | 50 | 54.43 | 55 | 30.88 | 18.98 | ||
| TBGG3-3571R | m3 | 30 | R | B4 | 16 | 50 | 90 | 92.21 | 50 | 35.34 | 26.66 | |
| TBGG3-2030L | 20 | L | B3 | 16 | 40 | 60 | 65.58 | 70 | 40.17 | 26.86 | ||
| TBGG4-3571R | m4 | 30 | R | B4 | 20 | 70 | 120 | 122.85 | 75 | 47.48 | 37.14 | |
| TBGG4-2030L | 20 | L | B3 | 20 | 60 | 80 | 87.34 | 90 | 48.17 | 32.45 | ||
| TBGG2-4571R | 2 | m2 | 40 | R | B4 | 12 | 40 | 80 | 80.99 | 40 | 32.26 | 25.99 |
| TBGG2-2040L | 20 | L | B3 | 12 | 32 | 40 | 40.10 | 60 | 34.04 | 21.02 | ||
| TBGG2.5-4571R | m2.5 | 40 | R | B4 | 15 | 50 | 100 | 101.27 | 55 | 39.65 | 31.27 | |
| TBGG2.5-2040L | 20 | L | B3 | 12 | 40 | 50 | 55.21 | 75 | 43.61 | 26.30 | ||
| TBGG3-4571R | m3 | 40 | R | B4 | 20 | 60 | 120 | 121.48 | 65 | 45.76 | 36.48 | |
| TBGG3-2040L | 20 | L | B3 | 16 | 50 | 60 | 66.06 | 90 | 50.63 | 31.52 | ||
| TBGG4-4571R | m4 | 40 | R | B4 | 20 | 70 | 160 | 162.07 | 80 | 53.69 | 42.07 | |
| TBGG4-2040L | 20 | L | B3 | 20 | 60 | 80 | 88.55 | 120 | 66.24 | 42.12 | ||
| TBGG2-4515R | 3 | m2 | 45 | R | B4 | 12 | 40 | 90 | 96.67 | 40 | 30.29 | 26.01 |
| TBGG2-1545L | 15 | L | B3 | 10 | 24 | 30 | 34.78 | 60 | 29.66 | 15.80 | ||
| TBGG2.5-4515R | m2.5 | 45 | R | B4 | 15 | 50 | 112.7 | 113.32 | 50 | 28.25 | 32.47 | |
| TBGG2.5-1545L | 15 | L | B3 | 12 | 30 | 37.5 | 43.36 | 75 | 38.27 | 19.73 | ||
| TBGG3-4515R | m3 | 45 | R | B4 | 20 | 60 | 135 | 135.99 | 55 | 40.59 | 33.98 | |
| TBGG3-1545L | 15 | L | B3 | 15 | 38 | 45 | 52.08 | 90 | 44.98 | 23.68 |
HangZhou HUANBALL Professional custom and design precision machined parts. We provide custom complete turnkey precision machining solutions to thousands of customers in diverse markets throughout the world, including medical, automotive, marine, aerospace, defense, precision instrument, home appliance, electronics, machinery, oil & gas, sensors and more.
We offer customized precision machining service and solutions that help customers meet strict operational demands.Serving a CHINAMFG customer base, we do this with:
1*Over 100 full time engineers & workers on staff to optimize efficiency and cost saving
2*Extensive testing to get the sample and mass production right the first time
3*Comprehensive in-house capabilities to meet all customer needs
4*Over 30,000 square CHINAMFG of manufacturing plant
5*Expert design and development for all custom precision machining parts
6*To better control the quality of the customized parts, we’ve invested substantially in equipment, facilities, and training. Our investments enable us to deliver every order according to specification – on time and on budget.
==================================== FAQ ======================================
1) Q: I haven’t done business with you before, how can i trust your company?
A: Our company are made-in-china CHINAMFG supplier and passed Field certification by made-in-china. What’s more,we’ve got authority certificates for ISO9001.
2) Q: How is quality ensured?
A: All our processes strictly adhere to ISO9001:2008 procedures, we have strict quality control from producing to delivery,100% inspection by professional testing centre. Small samples could be provided to you for testing.
3) Q: Can i get 1 or more samples?
A: Yes, sample orders welcomed.
4) Q: Do you give any discounts?
A: Yes, we’ll surely try my best to help you get the best price and best service at the same time.
5) Q: How to Custom-made(OEM/ODM)?
A: Please send you product drawings or samples to us if you have, and we can custom-made as you requirements.We will also provide professional advices of the products to make the design to be maximize the performance.
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Printing Machine,Cooling Tower,Power Plant |
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| Hardness: | Hardened Tooth Surface |
| Gear Position: | Bevel Gear |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Bevel Gear |
| Material: | Stainless Steel, Brass,Copper, Brozone, Aluminum, |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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What lubrication and maintenance practices are required for spiral gears?
Spiral gears require proper lubrication and maintenance to ensure optimal performance and longevity. Here are the recommended lubrication and maintenance practices for spiral gears:
- Lubrication: Adequate lubrication is essential for smooth gear operation and to minimize wear. The lubricant forms a protective film between the gear teeth, reducing friction and preventing metal-to-metal contact. It is crucial to use a lubricant that is compatible with the gear material, operating conditions, and load requirements. Regular lubrication intervals should be followed, and the lubricant should be replenished as needed.
- Lubricant Selection: The selection of the lubricant depends on various factors such as gear speed, load, temperature, and environment. It is recommended to consult the gear manufacturer or lubrication experts to determine the most suitable lubricant for the specific application. The lubricant should have appropriate viscosity, additives, and temperature resistance to provide effective lubrication and protect against wear and corrosion.
- Lubricant Application: The lubricant should be applied evenly to the gear teeth and mating surfaces. Depending on the gear design and accessibility, lubrication can be done through oil bath immersion, oil splash, forced circulation, or grease application. It is important to follow the gear manufacturer’s guidelines or industry best practices for proper lubricant application.
- Monitoring and Inspection: Regular monitoring and inspection of the gear condition are essential for early detection of any abnormalities or signs of wear. This can include visual inspections, checking for unusual noise or vibrations, and measuring gear backlash and tooth wear. Monitoring can help identify potential issues and allow for timely maintenance or lubricant adjustments before significant damage occurs.
- Cleaning and Contaminant Control: Regular cleaning of the gears and their surrounding areas is necessary to remove dirt, debris, and contaminants that can affect gear performance and lubrication. Contaminants can accelerate wear and cause damage to the gear teeth. Proper sealing and contamination control measures should be implemented to minimize the ingress of contaminants into the gear system.
- Maintenance Schedule: Establishing a maintenance schedule is important to ensure timely lubricant replenishment, gear inspections, and necessary repairs or replacements. The maintenance schedule should consider the operating conditions, gear load, and manufacturer’s recommendations. Adhering to a well-planned maintenance schedule helps prolong the service life of spiral gears and ensures their continued performance.
By following these lubrication and maintenance practices, spiral gears can maintain their efficiency, durability, and reliability over time. Regular attention to lubrication, monitoring, and maintenance contributes to the smooth operation and extended lifespan of spiral gears in various applications.
How do spiral gears handle variations in speed and load conditions?
Spiral gears, also known as helical gears, are designed to effectively handle variations in speed and load conditions. Their unique tooth profile and design features allow them to adapt to changing operating conditions. Here’s how spiral gears handle variations in speed and load:
- Gradual Tooth Engagement: The helical tooth arrangement in spiral gears enables gradual tooth engagement as the gears mesh. This characteristic is advantageous when dealing with speed variations. The gradual engagement reduces impact and minimizes the shock loads that can occur during rapid changes in speed, ensuring smoother gear operation and improved reliability.
- Load Distribution: Spiral gears distribute the load across multiple teeth due to their helical tooth arrangement. This load distribution capability is beneficial when encountering variations in load conditions. By spreading the load over multiple teeth, spiral gears can handle higher loads and minimize stress concentrations on individual teeth. This feature helps prevent premature wear and tooth failure, ensuring better performance under changing load conditions.
- Efficient Power Transmission: Spiral gears offer efficient power transmission, even when there are variations in speed and load. The gradual tooth engagement, combined with the curved tooth profile, reduces sliding friction and ensures smooth gear operation. This efficiency in power transmission helps maintain consistent performance and minimizes energy losses, regardless of speed and load variations.
- Ability to Handle Shock Loads: Spiral gears have the ability to handle shock loads that may occur during sudden changes in load or speed conditions. The gradual tooth engagement and load distribution characteristics help absorb and distribute the impact forces, reducing the risk of gear damage or failure. This resilience to shock loads enhances the overall durability and reliability of spiral gears.
- Flexibility in Gear Design: Spiral gears offer flexibility in gear design, allowing for customization to meet specific speed and load requirements. The helix angle, number of teeth, and tooth profile can be tailored to optimize performance under varying operating conditions. This adaptability in gear design ensures that spiral gears can effectively handle a wide range of speed and load variations.
These features and design characteristics of spiral gears enable them to handle variations in speed and load conditions effectively. Their ability to provide gradual tooth engagement, distribute loads, transmit power efficiently, handle shock loads, and accommodate flexible gear design makes them suitable for diverse applications where speed and load variations are encountered.
How do spiral gears differ from other types of gears?
Spiral gears, also known as helical gears, have distinct differences compared to other types of gears. These differences primarily stem from the helical tooth arrangement in spiral gears. Here’s how spiral gears differ from other gear types:
- Helical Tooth Arrangement: Spiral gears have teeth that are curved in a spiral pattern, forming a helix. This is different from straight-cut gears, which have teeth parallel to the gear axis, or bevel gears, which have teeth on conical surfaces. The helical tooth arrangement in spiral gears provides various advantages such as smoother operation, increased load capacity, and improved efficiency.
- Gradual Tooth Engagement: Due to the helical tooth arrangement, spiral gears have a gradual tooth engagement as the gears rotate. This gradual contact reduces impact and noise during gear meshing, resulting in smoother and quieter operation compared to straight-cut gears.
- Axial Thrust Compensation: Spiral gears can be designed with opposite helix angles on mating gears, which helps in canceling out the axial thrust generated during gear meshing. This feature eliminates the need for additional thrust bearings and simplifies the gear design, reducing complexity.
- Load Distribution: The helical tooth arrangement in spiral gears allows the load to be distributed over multiple teeth. This enables spiral gears to handle higher torque transmission and carry heavier loads compared to straight-cut gears.
- Efficiency: Spiral gears exhibit higher efficiency due to reduced sliding friction between the teeth. The helical tooth arrangement helps minimize sliding friction, resulting in lower power losses during gear operation.
- Versatility: Spiral gears can be manufactured in various configurations, including spur, helical, and double helical designs. This versatility allows for their application in a wide range of machinery and systems, providing flexibility in gear design and usage.
These differences make spiral gears well-suited for applications that require smooth operation, high load capacity, and efficient power transmission. They are commonly used in gearboxes, automotive differentials, machine tools, and various industrial machinery.
In summary, spiral gears stand out from other gear types due to their helical tooth arrangement, resulting in smoother operation, increased load capacity, improved efficiency, and versatility.
editor by CX 2023-10-25