China Standard Reducer Spiral Bevel Gear for Mitsubushi CZPT PS120 6*37 Mc863589 manufacturer

Product Description

crown pinion gear for Mitsubushi CHINAMFG 3tons/ canter PS100   OEM: MC863589S/MC061012/MC57110/MK499896   Ratio: 6*37 /6*40 /7*37 /7*40/ 8*39

 

Product Features: Forged  with 20CrMnTi meterial, treated with carburization process, tp ensure its hardnedd at 58-62 HRC, depth at 1.1-1.4mm.

Process Flow: Forging blank→Nomalization →Rough machine→ Finish turniing→ Carburazation→ Low tempering →Gear honing & Run in 

Grars works smoothly wiyh low noise, good in load ability. Higher contact area between ring and pinion to enhance its fatigue stress.

About us:
We are special and reliable manufacturer of V stay, torque rod, torque rod bush, repair kits, rubber support, differential assembly(differential case, gear, input/cross shaft etc.) and other truck parts

Products range:

 European trucks:  Mercedes benz, Volvo, Scania, MAN, DAF, RVI, Iveco.

 Chinese trucks:  Steyr, Howo, Faw, Xihu (West Lake) Dis.deng, ZheJiang , EQ153, Foton, CAMC, Kinglong, CHINAMFG Dragon, Yutong. Japanese trucks:  Hino, Nissan,Mitsubish, Isuzu.

 Korean trucks:  Hyundai, KIA
Work Flow & Products:

Contact us:

 

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After-sales Service: 1year
Condition: New
Axle Number: 1
Customization:
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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

spiral gear

Can spiral gears be used in automotive applications?

Yes, spiral gears can be used in automotive applications and provide several advantages in this context. Here’s why spiral gears are suitable for automotive applications:

  • Noise Reduction: Spiral gears offer significant noise reduction compared to other gear types, making them ideal for automotive applications that require quiet operation. The helical tooth arrangement minimizes gear meshing noise by providing gradual tooth engagement, reducing impact and vibration.
  • Smooth Operation: The gradual tooth engagement of spiral gears also contributes to smoother gear operation. This smoothness helps to improve shifting performance, leading to enhanced driving comfort and reduced wear on transmission components.
  • High Load Capacity: Spiral gears have a high load-carrying capacity, which is important in automotive applications where gears are subjected to varying loads. They can handle the torque requirements of transmissions and differential systems effectively.
  • Efficient Power Transmission: Spiral gears offer efficient power transmission due to their helical tooth profile. This efficiency helps optimize fuel consumption and overall vehicle performance. By reducing energy losses through improved tooth contact and reduced sliding friction, spiral gears contribute to better power transfer.
  • Durability and Reliability: Automotive applications demand gears that can withstand continuous use and provide long-term reliability. Spiral gears are known for their durability, thanks to load distribution and reduced stress concentration. They can maintain reliable performance even under challenging conditions.
  • Axial Thrust Compensation: Spiral gears can be designed with opposite helix angles to cancel out axial thrust. This feature is particularly beneficial in automotive applications where minimizing axial forces is crucial. It simplifies gear design and reduces the need for additional components, enhancing space efficiency.

Considering their noise reduction capabilities, smooth operation, high load capacity, efficient power transmission, durability, and axial thrust compensation, spiral gears are well-suited for various automotive applications. They are commonly used in transmissions, differentials, and other drivetrain components to ensure reliable and efficient power transfer, contributing to overall vehicle performance and comfort.

spiral gear

How do spiral gears handle variations in speed and load conditions?

Spiral gears, also known as helical gears, are designed to effectively handle variations in speed and load conditions. Their unique tooth profile and design features allow them to adapt to changing operating conditions. Here’s how spiral gears handle variations in speed and load:

  • Gradual Tooth Engagement: The helical tooth arrangement in spiral gears enables gradual tooth engagement as the gears mesh. This characteristic is advantageous when dealing with speed variations. The gradual engagement reduces impact and minimizes the shock loads that can occur during rapid changes in speed, ensuring smoother gear operation and improved reliability.
  • Load Distribution: Spiral gears distribute the load across multiple teeth due to their helical tooth arrangement. This load distribution capability is beneficial when encountering variations in load conditions. By spreading the load over multiple teeth, spiral gears can handle higher loads and minimize stress concentrations on individual teeth. This feature helps prevent premature wear and tooth failure, ensuring better performance under changing load conditions.
  • Efficient Power Transmission: Spiral gears offer efficient power transmission, even when there are variations in speed and load. The gradual tooth engagement, combined with the curved tooth profile, reduces sliding friction and ensures smooth gear operation. This efficiency in power transmission helps maintain consistent performance and minimizes energy losses, regardless of speed and load variations.
  • Ability to Handle Shock Loads: Spiral gears have the ability to handle shock loads that may occur during sudden changes in load or speed conditions. The gradual tooth engagement and load distribution characteristics help absorb and distribute the impact forces, reducing the risk of gear damage or failure. This resilience to shock loads enhances the overall durability and reliability of spiral gears.
  • Flexibility in Gear Design: Spiral gears offer flexibility in gear design, allowing for customization to meet specific speed and load requirements. The helix angle, number of teeth, and tooth profile can be tailored to optimize performance under varying operating conditions. This adaptability in gear design ensures that spiral gears can effectively handle a wide range of speed and load variations.

These features and design characteristics of spiral gears enable them to handle variations in speed and load conditions effectively. Their ability to provide gradual tooth engagement, distribute loads, transmit power efficiently, handle shock loads, and accommodate flexible gear design makes them suitable for diverse applications where speed and load variations are encountered.

spiral gear

Can you explain the advantages of using spiral gears over other gear types?

Spiral gears, also known as helical gears, offer several advantages over other gear types. These advantages stem from their unique design and characteristics. Here are some key advantages of using spiral gears:

  • Smooth and Quiet Operation: The helical tooth arrangement in spiral gears enables gradual tooth engagement, resulting in smoother and quieter operation compared to straight-cut gears. The angled teeth allow for gradual contact, reducing impact and noise during gear meshing.
  • High Load Capacity: Spiral gears can handle higher loads compared to straight-cut gears. The helical tooth design distributes the load over multiple teeth, increasing the load-carrying capacity and providing improved strength. This makes spiral gears well-suited for applications that require the transmission of high torque or the handling of significant loads.
  • Efficient Power Transmission: Spiral gears exhibit higher efficiency compared to straight-cut gears. The helical tooth arrangement helps minimize sliding friction between the teeth, resulting in reduced power losses due to friction during gear operation. This efficiency is crucial in applications where power transmission needs to be optimized, and energy losses need to be minimized.
  • Reduced Noise and Vibration: The gradual tooth engagement in spiral gears leads to reduced impact and vibration during gear meshing. This results in quieter operation, making spiral gears suitable for applications where noise reduction is important, such as in precision machinery or noise-sensitive environments.
  • Axial Thrust Compensation: Spiral gears can be designed with opposite helix angles on mating gears, which helps cancel out the axial thrust generated during gear meshing. This feature eliminates the need for additional thrust bearings, simplifying the gear design and reducing complexity.
  • Versatility and Adaptability: Spiral gears can be manufactured in various configurations, including spur, helical, and double helical designs. This versatility allows for their application in a wide range of machinery and systems, providing flexibility in gear design and usage.

These advantages make spiral gears a preferred choice in many applications where smooth operation, high load capacity, efficient power transmission, reduced noise, and versatility are important considerations.

China Standard Reducer Spiral Bevel Gear for Mitsubushi CZPT PS120 6*37 Mc863589 manufacturer China Standard Reducer Spiral Bevel Gear for Mitsubushi CZPT PS120 6*37 Mc863589 manufacturer
editor by CX 2024-04-09

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